Technology of non-autoclave products from cellular concrete production in the precast industry using highly-mechanized technological line on manufacturing foam concrete blocks with 40-50 thousand m3/year capacity
Industrial manufacture of foamed concrete products in stationery highly mechanized lines should increase the quality of the foam at a higher level, which meets the modern level of production aerated concrete products, autoclaved in Ukraine.
It will significantly increase the usage of foamed concrete in construction at much lower capital cost compared to autoclaved aerated concrete.
Composition and technology of preparation of foamed concrete using effective readily available domestic materials was developed. Technical documentation, manufactures equipment for making foam concrete – foam generator and the mixer provided to customers for a reasonable price was compiled. Also it is available cassette moulds for production of wall blocks from foam concrete, which have a volume of from 0.5 to 1.0 m3 of product (size of blocks: 10×30×60 cm, 20×30×60 cm, etc.). Due to its design features cassette shape ensures the dimensional accuracy of blocks ±2 mm, which allows to put them on the glue.
Technology and equipment are accompanied during implementation.
Advantages of the developed equipment is a reliable operation, easy maintenance.
The usage of enclosing structures with non-autoclaved aerated concrete in residential buildings of cottage type reduces heating costs by 40-45%.